This is PART 3 of a three part tutorial on Cable Sizing Calculation

Here are the links for PART 1 & PART 2

PART 1 looks at - Current Carrying Capacity, Voltage Drop and Short-Circuit Temperature
PART 2 looks at - Analysis of PART 1
PART 3 looks at - Earth Fault Loop Impedance

Simplicio: Calculation of earth fault loop impedance is shown below:



For a 250m, 50 mm2 phase copper conductor:
R(phase) = 0.494*0.25 = 0.1235 Ω
X(phase) = 0.0751*0.25 = 0.0188 Ω
Z(phase) = 0.125 Ω

Z(earth) = unknown, depends on earth cable size
Impedance of single phase to earth fault loop, Z(fault) = Z(phase) + Z(earth)

I(fault) = 80 % of phase to neutral voltage/Z(fault) = 0.8*230/Z(fault) = 184/Z(fault)
[Ref AS/NZS 3008:2007, Cl B5.2.1 (b)]

Touch potential, V(touch) = I(fault)*Z(earth)

From Table 8.1 (AS 3000), for a disconnection time of
0.4 seconds : Z(fault)<0.27 which implies Z(earth)<0.27-0.125=0.145 --------------- condition 1
5 seconds : Z(fault)<0.48 which implies Z(earth)<0.48-0.125=0.355 --------------- condition 2


From Table 5.1 (AS 3000), minimum earth conductor size for 50mm2 copper active conductors is 16mm2


Calculating impedance for 250m, 16mm2 copper earth conductor gives
Z(earth) ~ 1.47*0.25 = 0.3675 which is unacceptable according due to condition 2
This can also be seen from the prospective fault current graph for the 100A fuse shown below, which shows that for a disconnection time of less than 5s [which is the maximum allowable disconnection time according to AS 3000:2007, Cl 5.7.2 (b)], fault current must be greater than 430A. Using a 16mmearth conductor in the equation, gives I(fault) = 374A

Using the next available earthing conductor size of 25 mm2
Z(earth) = 0.2326
Z(fault) = 0.3576
I(fault) = 514A
V(touch) = 120V
Disconnection time = 3s
But from Fig 5 (AS 3007.2:2004), for disconnection time of 3s, V(touch) should be less than 60V
Selecting the next conductor size of 35mm2
Z(earth) = 0.1684
Z(fault) = 0.2934
I(fault) = 627A
V(touch) = 106V
Disconnection time ~1.3s (Not acceptable due to same reason as above)

Selecting the next conductor size of 50mm2
Z(earth) = 0.125
Z(fault) = 0.25
I(fault) = 736
V(touch) = 92V
Disconnection time = 0.6s
Acceptable V(touch) ~ 90V

We are just short of meeting our criteria. I don’t think we use earth conductors larger than active conductors, so I am not doing a calculation for a 70mmconductor, which will definitely meet the criteria. However, we may use the 50mmif we know that the operating temperature will be lower than 90oC, in which case, Z(fault) will decrease.



Here are the links for PART 1 & PART 2

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